A Unique Approach
Our foundry process is based on a fully integrated approach, from the technical design of aluminum molds to gravity die casting of aluminum and bronze casting, for the automotive and industrial sectors.
The integration of our engineering office, aluminium foundry, bronze foundry, and precision machining workshop allows us to manage every phase in-house, ensuring constant quality control and complete traceability.
Our quality department works in synergy with production to guarantee maximum reliability in manufacturing and in every bespoke project, upholding the highest standards.
For us, every project starts with a fundamental principle: listening to the client and thoroughly understanding their technical and production requirements.
Tailored Approach
From this emerges a tailored approach, seamlessly integrating mold design, casting simulations, rapid prototyping, and production in our dedicated facilities.
Flexibility
We are structured to offer maximum flexibility, handling both small batches and large-scale production, while always maintaining a strong focus on performance.
Control
Through continuous monitoring of process parameters and close collaboration between the engineering office, foundry, and machining workshop, we ensure quality, consistency, and reliability at every stage.
Precision and Speed for Every Requirement
The design and construction of steel molds for aluminium and bronze casting is carried out entirely in-house, thanks to a highly specialized internal workshop and a technical office equipped with state-of-the-art CAD/CAM software.
01
Initial Tailored Design
02
3D Modeling and Casting Simulations
03
Detailed Technical Drawing
04
Mold and Core Box Construction
05
Rapid Prototyping
06
Functional Testing and Pre-Series
Product development
Close collaboration with the client to develop the most efficient design at the most competitive price
We manufacture molds
Compatible with our universal shell molding machines, and we employ advanced and well-established technologies.
The result is a fast, controlled, and highly efficient process, capable of reducing time and costs while providing continuous support from the design phase through to production.
Precision at Every Stage
At Kupral, quality is not a final result but a continuous process.
We carry out in-line and post-production inspections to ensure compliance of each part at every stage of the production cycle: from raw materials to casting, all the way to the finished product.
Our in-house laboratory is equipped with advanced instruments for:
Chemical analysis with spectrometer to verify alloy composition
Visual and dimensional inspections, both manual and with coordinate measuring machines
Metallographic and Hardness Testing (HB)
X-ray Radiography and Penetrant Testing for Non-Destructive Inspections
The foundry quality control system is integrated into every department and overseen by our quality office, which works closely with production to ensure consistently high standards for every part and every client.
